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Mitigating Chemical Exposure and Contamination Risks in Bulk Material Handling: Strategies for Chemical Manufacturers and Processors

May 10, 2024

Chemical exposure and contamination pose significant risks to both worker health and product integrity in the chemical manufacturing and processing industries. Bulk material handling of powders and substances in these environments requires careful consideration and proactive measures to mitigate these risks effectively. In this article, we'll explore the common challenges surrounding chemical exposure and contamination, along with strategies for mitigation, and how UniTrak provides tailored solutions for bulk material handling in chemical manufacturing and processing industries.

Understanding the Risks

Chemical exposure and contamination can occur at various stages of bulk material handling, including storage, conveying, and processing. Exposure to hazardous chemicals can lead to acute and chronic health effects, such as respiratory issues, skin irritation, and neurological disorders. Contamination of products can compromise their quality, purity, and safety, leading to costly recalls and regulatory violations.  

Common Risks and Challenges

Dust Generation: Handling powders and fine particles in bulk material handling processes can generate dust, which poses respiratory hazards for workers and contamination risks for products.

Corrosion: Chemical substances can be corrosive to equipment components, leading to premature wear and failure, as well as contamination of materials being handled.

Material Segregation: Segregation of materials during handling and transportation can result in inconsistent product composition and quality, increasing the risk of contamination.

Explosion Hazards: Combustible dusts, such as certain powders used in chemical manufacturing, pose explosion hazards if not properly controlled during handling and processing.


Mitigation Strategies


Dust Control Systems: Implementing dust control systems, such as dust collectors, ventilation systems, and dust suppression techniques, can effectively reduce airborne dust levels and minimize respiratory hazards for workers.

Corrosion-Resistant Materials: Utilizing corrosion-resistant materials, coatings, and linings in equipment design can mitigate the risk of corrosion and contamination in chemical handling processes.

Material Handling Equipment: Investing in specialized material handling equipment designed for corrosive, abrasive, and explosive materials can improve operational safety and efficiency. UniTrak offers a range of solutions, including TipTrak™ bucket conveyors with fully enclosed casings to prevent dust emissions and corrosion-resistant construction options for handling corrosive materials.


Tailored Solutions for Chemical Handling

Companies like UniTrak specialize in providing tailored solutions for bulk material handling in chemical manufacturing and processing industries. UniTrak's equipment is designed to meet the specific challenges posed by corrosive, abrasive, and explosive materials commonly encountered in these environments. From bucket conveyors with dust-tight enclosures to corrosion-resistant materials and explosion-proof designs, UniTrak offers a range of solutions to ensure safe and efficient handling of chemical powders and substances.



Chemical exposure and contamination risks in bulk material handling pose significant challenges for chemical manufacturers and processors. By understanding these risks and implementing proactive mitigation strategies, companies can safeguard worker health, protect product integrity, and ensure regulatory compliance. Partnering with experienced equipment suppliers like UniTrak can provide access to specialized solutions tailored to the unique requirements of chemical handling processes, helping companies optimize their operations and mitigate risks effectively.

At UniTrak, we're committed to providing innovative solutions for bulk material handling in chemical manufacturing and processing industries. Contact us today to learn how our expertise and tailored solutions can help address your specific challenges and ensure safe and efficient material handling operations.

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UniTrak Corporation Limited

299 Ward Street
Port Hope, ON
L1A 4A4 Canada


UniTrak Powderflight Limited

Dinting Lane Ind. Est.
Glossop Derbyshire

+44 (0) 1457 865038

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