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Powderflight Aeromechanical Conveyor

Powderflight aeromechanical conveyors operate on a simple principle. Within a steel tube, a wire rope with evenly spaced discs travels at high speed, running in sprockets at each end of the conveyor. As material is fed in, the air stream aerates or fluidizes it and carries it to the outlet, where it is discharged by centrifugal force.

Model Overview

Advantages of the Powderflight Aeromechanical Conveyor

Effective Material Transfer

  • High throughput rate
  • Gently handles fragile materials
  • No separation of blended products
  • Dust-tight conveying
  • Self-emptying supports dedicated batches

Maximizes space utilization

  • Small footprint
  • Minimal headroom required
  • Mobile/portable base options

Environmentally friendly

  • Energy efficient
  • Low power requirement
  • Low noise level in operation

Versatility

  • Handles powders, granules, pellets, flakes
  • Can operate at any angle
  • Variety of infeed options available

CONFIGURATIONS

Incline

90 Degree

Mobile

Horizontal Vertical Horizontal

2 Linked Conveyors Vertical and Horizontal

Vertical Horizontal

Horizontal Vertical

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High Care Needs

Our conveyors are designed and tailored to overcome your specific bulk conveying challenges. Learn more about some of the most common challenges our equipment can address.

Frequently Asked Questions

What is a Powderflight aeromechanical conveyor?

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A Powderflight aeromechanical conveyor is a bulk material handling solution designed to move powders and other dry bulk materials efficiently through a sealed conveying tube. It uses a continuous wire rope with evenly spaced discs that travel at high speed through the tube, aerating the material and carrying it to the outlet for centrifugal discharge.

How does a Powderflight aero-mechanical conveyor work?

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Material enters the inlet and is propelled through the conveying tube in an aerated or fluid condition by discs mounted on a continuous wire rope. This cable and disc assembly creates the conveying action, allowing the system to transfer product with high output relative to power and cost.The TipTrak is designed to convey a wide range of bulk materials, including powders, granules, flakes, pellets, and blended products.

What materials can the Powderflight conveyor handle?

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The Powderflight conveyor is used for a wide range of material handling applications, including powders, granules, pellets, flakes, prills, and other dry bulk materials. Examples include calcium carbonate, milk powder, wheat flour, starch, titanium dioxide, plastic granules, coffee beans, curry powder, and cement. Material characteristics can affect output, so testing is recommended to confirm performance for a specific product.

Is the Powderflight conveyor suitable for fragile materials and blended products?

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Yes. Powderflight aeromechanical conveyors are designed for gentle powder handling and offer minimal attrition of fragile particles. They are also suitable where maintaining blend integrity matters, because the system does not separate blended products during conveyance.

Can the Powderflight conveyor operate at different angles?

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Yes. The Powderflight conveyor can operate at any angle, which gives engineers flexibility when designing a system configuration around available plant space and process flow. This makes it a practical option for layouts that need incline, vertical, horizontal, or combined paths.

Can the Powderflight system support horizontal to vertical flow?

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Yes. Powderflight is available in multiple configurations, including horizontal and vertical arrangements. This makes it well suited to applications that require horizontal to vertical flow within a compact footprint. Final layout and conveyor length should be matched to the material and the process requirements.

Is the Powderflight conveyor dust-tight?

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Yes. The Powderflight aeromechanical conveyor is dust-tight, which can help support a cleaner work environment during material transfer. Bag dump hood and dust collection systems are also available for applications with specific health and safety requirements.

Does the Powderflight conveyor require filtration at discharge?

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No. Powderflight conveyors do not require filtration at discharge. Filters are also not required on the receiving vessel, which can simplify the receiving side of the system in the right application.

Can the Powderflight conveyor be used for dedicated batches?

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Yes. The Powderflight conveyor is self-emptying, which supports dedicated batches. This can be valuable in processes where product changeover and clean transfer are important. An inspection hatch is also available for access to rope tensioning adjustment and cleanout.

Is the Powderflight conveyor available in stainless steel?

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Yes. Powderflight aeromechanical conveyors are available in carbon steel or stainless steel construction. This flexibility helps match the conveyor to the material, operating conditions, and application requirements

Can the Powderflight conveyor be customized for different infeed requirements and site conditions?

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Yes. Standard or customized in-feed arrangements are available to optimize performance. Optional integral feed screw designs are also available for low-headroom infeed solutions and for consistent feeding of difficult materials. Top or bottom mounted drive positions can also be selected to suit site or process conditions.

What industries and applications is the Powderflight conveyor suited for?

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Powderflight conveyors are used across a wide range of powder and bulk solids applications. This includes material handling applications in sectors such as food and beverage and chemical processing, along with other dry bulk processing environments. Suitability should always be confirmed based on the specific material and process.

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UNITRAK CORPORATION LIMITED

Canada

299 Ward Street Port Hope, ON
L1A 4A4 Canada

1-905-885-8168

UNITRAK POWDERFLIGHT LIMITED

united kingdom

Dinting Lane Ind. Est. Glossop
Derbyshire SK13 7NU UK

+44 (0) 1457 865038

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