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Catalyst Trading Company

Gentle Conveying for Fragile Materials - TipTrak® Bucket Elevator Case Study

Handling friable materials requires more than standard conveying equipment. In this application, a TipTrak® bucket elevator was used to deliver controlled, low-impact material handling, helping preserve product integrity from infeed to discharge.

Download the full case study to see how the system works.

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THE Challenge

Conveying Catalyst Without Degradation

Catalyst is a highly friable material that can degrade under excessive agitation or impact.

Many conventional systems — including screw or auger-based equipment — can introduce unnecessary stress during conveying, leading to:

  • Product degradation
  • Material loss
  • Reduced product value
  • Inconsistent downstream performance

This application required a bucket elevator solution capable of elevating material while minimizing disturbance throughout the process.

material while minimizing disturbance from infeed through to discharge.

The Solution

A TipTrak® Bucket Elevator System Designed for Gentle Handling

To meet these requirements, UniTrak supplied a complete bucket elevator conveyor system tailored to the application.

System Features

  • 60" square infeed hoppers
  • Vibratory feeders
  • Diverter valve
  • TipTrak® bucket elevator conveyor
  • Dust collection ports for improved dust control
  • Bucket knocker to assist with material discharge
  • Local control panel for operator operation

This integrated material handling system ensures controlled feeding, smooth conveying, and consistent discharge.

The WHY

A Different Approach to Bucket Elevation

The TipTrak® system uses deep buckets, which allows for a lower-speed, controlled bucket conveyor design that reduces material agitation during conveying.

Compared to higher-impact conveying methods, this approach supports:

  • Gentle handling of fragile materials
  • Reduced particle breakdown
  • Improved product consistency
  • Reliable vertical conveying

For applications involving delicate or high-value materials, selecting the right bucket elevator conveyor is critical.

The Results

A TipTrak® Bucket Elevator System Designed for Gentle Handling

To meet these requirements, UniTrak supplied a complete bucket elevator conveyor system tailored to the application.

System Features

  • 60" square infeed hoppers
  • Vibratory feeders
  • Diverter valve
  • TipTrak® bucket elevator conveyor
  • Dust collection ports for improved dust control
  • Bucket knocker to assist with material discharge
  • Local control panel for operator operation

This integrated material handling system ensures controlled feeding, smooth conveying, and consistent discharge.

Download The Case Study
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