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Industrial Conveyor Systems for Bulk Material Handling

As a leading provider of industrial conveyor systems, UniTrak delivers custom-engineered solutions designed specifically for companies handling a wide range of powders, prills, pellets, and more across the United States, Canada, and worldwide.

50+ Years of Experience

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UniTrak Industrial Conveyor System Product Line

We offer a diverse range of industrial conveyor systems to address different industry needs and operational requirements. With over 50 years of experience in material conveying, we solve the toughest transport challenges through built-to-order equipment and custom conveyors that match your exact material characteristics and facility requirements. Our specialized conveyor solutions eliminate common problems like material degradation, dust generation, and production bottlenecks that generic conveyor manufacturers cannot address.

Our product portfolio includes specialized conveyor equipment lines, each engineered for specific material transport applications. UniTrak offers a range of industrial conveyor systems, including bucket conveyors, aeromechanical conveyors, belt conveyors, flexible screw conveyors, and bulk bag unloading/loading systems designed for adaptability and a wide range of industry needs.

UniTrak's TipTrak Bucket Elevator Technology

TipTrak systems provide gentle vertical conveying for fragile materials, including prills, pellets, and granular products. The unique tipping bucket design minimizes product degradation during elevation, making it ideal for applications where maintaining particle integrity is critical. Food processors, chemical manufacturers, and plastics operations rely on TipTrak when standard centrifugal bucket elevators cause unacceptable material breakage.

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KleanTrak - High-Care Conveying System

KleanTrak is a sanitary conveyor belt system for food, pharmaceutical, and high-care applications requiring strict hygiene. Commonly used in assembly lines for precise handling of small or delicate items, it offers customization and versatility. As a simple conveyor type, it moves parts end to end and can include variable speed drives. Features include tool-free disassembly for fast cleaning, smooth surfaces to prevent bacterial buildup, and materials meeting FDA Sanitary Standards. It’s chosen by companies processing dairy powders, pharmaceuticals, and food additives to prevent contamination.

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PowderFlight - Tubular Drag Conveyor System

PowderFlight uses an enclosed tubular design to transport powders without dust generation or material loss. Similar to pneumatic conveyors, which use air pressure or vacuum to move fine powders through enclosed pipelines for dust-free transport of bulk material, PowderFlight systems also provide dust-free transport of bulk material by using enclosed pipelines but without the added complexity of requiring compressed air. The system routes flexibly through your facility while maintaining complete containment, preventing cross-contamination and protecting workers from exposure. Chemical processors, flour mills, and specialty ingredient manufacturers depend on PowderFlight for dust-free powder conveying systems that meet strict environmental and safety requirements.

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UniFlex - Flexible Screw Conveyor

UniFlex flexible screw conveyors are a type of screw conveyor (also known as an auger conveyor). Screw conveyors use a rotating helical screw to transport powders, grains, and semi-solid materials efficiently. UniFlex technology handles diverse materials in space-constrained facilities where traditional conveyors cannot fit. The compact footprint and flexible routing capability allow installation in existing facilities without major structural modifications. Operations dealing with limited floor space or complex routing requirements choose UniFlex for its versatility and small installation footprint. 

Unitrak also offers EZ-Klean as a flexible screw conveyor upgrade. EZ-Klean provides a sanitary design for fast cleaning, featuring tilt access, a rounded hopper to prevent buildup, quick-release clamps, and smooth surfaces. Portable or mobile base options add installation flexibility, making UniFlex suitable for hygienic, space-limited manufacturing environments.

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BagStander - Bulk Bag Unloader or Filler

UniTrak’s Bagstander Bulk Bag Unloader and Filler Systems provide a heavy-duty, energy-efficient solution to improve safety and efficiency in your facility. Built with sturdy 3” or 4” square tubing frames anchored to the floor, these systems support bags up to 2 tonnes (4400 lbs) and feature adjustable frames for various bag sizes. Detachable lifting frames with hooked-loop retainers ensure secure, slip-free positioning, reducing manual handling risks. An integrated iris valve protects operators from dust, promoting a cleaner, safer environment. Bulk bag fillers include ventilated collars with exhaust venting to maintain product integrity. Designed for easy integration with screw conveyors, aeromechanical conveyors, and bucket elevators, Bagstander systems streamline product transport, reduce labor costs, and maximize productivity by minimizing downtime and improving throughput.

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Transforming Industries with Tailored Conveyor Solutions for Every Application

Sanitary Conveyor Systems for Food Processing

Food processing operations handling flour, sugar, grains, pet food ingredients, snack foods, and dairy powders require sanitary conveyor systems that prevent contamination while meeting stringent food safety regulations. Our KleanTrak and PowderFlight systems deliver the hygiene standards these applications demand, with design features that support HACCP compliance and rapid sanitation procedures.

Automated Conveyor Systems in Distribution and Logistics

UniTrak serves numerous industries where automated conveyor systems are crucial for powder and product handling. By automating material handling, our conveyor systems help reduce manual labor and manual material handling, allowing workers to focus on higher-value tasks. Conveyor systems transport products and raw materials efficiently, reducing production time and enabling faster delivery. Automating these processes also lowers operating costs by reducing manual transport and handling.

Containment Systems for Chemical and Pharmaceutical Manufacturing

Chemical and pharmaceutical manufacturers processing active ingredients, excipients, and specialty chemicals need containment systems that prevent cross-contamination between batches and protect workers from exposure. UniTrak’s enclosed conveying technology maintains batch integrity while meeting safety requirements for handling hazardous materials.

Gentle Handling Solutions for Plastics and Polymer Processing

Plastics and polymer processors moving pellets, resins, and additives require gentle handling that preserves material properties and prevents degradation. TipTrak bucket elevators deliver the careful vertical transport these materials need, while UniFlex systems provide flexible routing in crowded production environments. Mining and minerals operations handling aggregates, powders, and materials benefit from heavy-duty construction designed for continuous operation in demanding industrial environments.

Engineering Advantages That Deliver Real Operational Benefits

Every UniTrak system is custom-engineered to match your specific material characteristics, throughput requirements, and facility constraints. Key components of industrial conveyor systems—such as drive units, controls, modes of transfer, and support structures—are carefully selected and integrated to ensure efficient product movement and system reliability.

Advantages of UniTrak systems include:

  • Energy-efficient drive units: Typically electric motors designed to minimize operational costs and reduce system footprint.
  • Robust support structures: Maintain system integrity and safety by securely holding belts, chains, and other components to prevent misalignment and wear.
  • Built-in safety features: Include emergency stops and guarding to proactively reduce workplace injuries and enhance overall safety.
  • Custom-tailored solutions: Designed around your operational demands, facility constraints, and long-term goals for optimal performance and return on investment.
  • Low maintenance design: Features extend equipment life and reduce downtime costs through accessible inspection points, durable wear components, and simplified cleaning procedures.
  • Gentle material handling technology: Reduces product degradation, lowers waste, and maintains product quality throughout the conveying process.
  • Enclosed conveying systems: Contain dust at the source to create cleaner work environments and reduce contamination risks, supporting regulatory compliance.

Maintenance and cost considerations such as total cost of ownership, power consumption, initial setup costs, and maintenance downtime are carefully addressed to help you make informed decisions for your operation.

The UniTrak Project Process

  • Analysis & Engineering
  • Facility Assessment: Evaluating physical space constraints and existing infrastructure.
  • Material Analysis: Analyzing physical characteristics, flow properties, and handling requirements.
  • Custom Engineering: Designing an optimal conveying solution based on throughput targets and specific material needs.
  • Manufacturing & Quality Assurance
  • Precision Fabrication: Building the system to exact specifications in-house.
  • Quality Control: Rigorous inspections to ensure all components meet design tolerances.
  • Pre-Shipment Testing: Verifying performance before the system leaves the floor to minimize commissioning time and startup hurdles.
  • Installation & System Integration
  • Installation Support: Seamlessly integrating new hardware with your current facility layout. Our on-site tech support team provides supervision and commissioning services.
  • Smart Connectivity: Programming conveyors to communicate with sorters, palletizers, and robotic arms.
  • Full Automation: Synchronizing timing and movement across the entire production line for maximum efficiency.
  • Commissioning & Ongoing Support
  • Performance Verification: Testing the system under actual operating conditions to ensure it hits all benchmarks.
  • Team Empowerment: Comprehensive operator training to ensure your staff can run and maintain the equipment effectively.
  • Lifecycle Support: Long-term assistance including preventive maintenance, spare parts inventory, and on-site technical help.
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Get Started with Your Custom Conveyor Solution

As a leading provider of versatile conveyor systems, UniTrak’s custom-engineered industrial conveyor systems solve your specific material transport challenges through specialized equipment designed for powders, prills, and pellets. Our 50 years of experience and commitment to customer success ensure you receive a solution that performs reliably throughout its operational life. Contact our engineering team to discuss your material handling requirements and receive a custom quote tailored to your application.

Talk to a Conveying Specialist Today

Reach out to discuss your project requirements and learn how UniTrak's elevators and custom bulk material conveying solutions improve your production operations.

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Frequently Asked Questions

How do I determine which industrial conveyor system is right for my material?

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Our engineering team conducts a comprehensive analysis of your material characteristics including particle size, density, flowability, moisture content, and handling sensitivity. We also evaluate your throughput requirements, facility layout, and any special considerations like sanitary requirements or explosive atmosphere ratings. The choice of industrial conveyor system depends on key factors such as available space, product characteristics, and regulatory standards. This analysis allows us to recommend the optimal conveyor system for your specific application.

What is the typical timeline from quote to installation for a custom conveyor system?

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Project timelines vary based on system complexity and customization requirements. Simple systems with standard configurations are delivered faster, while highly customized solutions requiring extensive engineering take longer. We provide specific timeline estimates during the quoting process based on your project requirements.

Does UniTrak provide installation services and operator training?

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Our commissioning process verifies proper system performance under actual operating conditions, and we provide thorough operator training to ensure your team runs and maintains the equipment effectively. This complete support approach simplifies the assembly process, reduces startup issues, and accelerates time to full production.

What ongoing support and maintenance services are available?

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UniTrak offers lifecycle support including spare parts availability, preventive maintenance programs tailored to your operating conditions, and technical assistance when questions or issues arise. Our support team includes engineers with deep material conveying expertise who troubleshoot problems and recommend optimization opportunities. We maintain long-term relationships with customers to ensure continued system performance.

Can UniTrak conveyor systems integrate with existing material handling equipment?

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Yes, custom integration with existing material handling systems, process equipment, and facility infrastructure is a core capability. Our conveyor configurator will design inlet and outlet configurations that match your current equipment interfaces, and our control systems integrate with existing PLCs, SCADA systems, and facility management platforms. This integration capability allows you to upgrade specific conveying segments without replacing entire material handling systems.

What types of materials can UniTrak conveyor systems handle?

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Our systems handle powders, prills, pellets, granules, and specialty bulk materials across diverse industries including food processing, chemical manufacturing, pharmaceuticals, plastics, and mining. Specific material examples include flour, sugar, grains, dairy powders, active pharmaceutical ingredients, plastic pellets, resins, aggregates, and specialty chemicals. For heavy loads or challenging materials, our engineering team evaluates handling characteristics and recommends an appropriate solution.

How do custom-engineered systems compare in cost to off-the-shelf conveyors?

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While custom-engineered systems have higher initial costs than generic off-the-shelf equipment, they deliver superior total cost of ownership through reduced maintenance, lower downtime, decreased product damage, and longer equipment life. Generic systems often require expensive modifications, create ongoing operational problems, and need premature replacement when they cannot handle your material properly. Custom engineering eliminates these hidden costs by delivering optimal performance from day one.

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UNITRAK CORPORATION LIMITED

Canada

299 Ward Street Port Hope, ON
L1A 4A4 Canada

1-905-885-8168

UNITRAK POWDERFLIGHT LIMITED

united kingdom

Dinting Lane Ind. Est. Glossop
Derbyshire SK13 7NU UK

+44 (0) 1457 865038

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