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Pet Food Conveyor Systems

Gentle Handling Systems for Fragile Kibble, Powders, and Pellets

50+ Years of Experience

GlobalInstallation

CustomEngineered

Custom Bulk Material Handling Solutions

Pet food conveyor systems are a key part for production facilities across the United States. These specialized systems transport dry pet food like kibble, powders, and pellets while maintaining product integrity and meeting strict food safety standards. UniTrak delivers custom bulk material handling systems designed specifically for pet food manufacturers who need reliable, sanitary conveying equipment.

Choosing Between TipTrak and KleanTrak: Which System Is Right for You?

UniTrak's TipTrak bucket elevator and KleanTrak sanitary belt conveyor are both engineered for gentle product handling, but they are built to solve different challenges.

Here is how to think about each:

TipTrak Bucket Elevator

TipTrak Bucket Elevator is the right choice when your priority is vertical transport with dust containment. Its enclosed design seals product from the environment, controls airborne particles, and meets FDA guidelines for ingredient processing. It excels with powders, prills, and pellets that must travel upward between production levels without degradation or fines generation.

KleanTrak Sanitary Belt Conveyor

KleanTrak Sanitary Belt Conveyor is the right choice when your priority is sanitary design and washdown capability. Its open-frame construction, tool-free disassembly, and FDA-compliant belt make it the preferred option for facilities with strict cleaning protocols between production runs, multiple allergen-containing product lines, or regulatory requirements that demand verifiable sanitation. It handles horizontal and incline conveying across a wide range of pet food products.
Many pet food production facilities use both systems: TipTrak for enclosed vertical elevation of ingredients and finished product, and KleanTrak for hygienic horizontal and incline transport between processing and packaging stages.

UniTrak's TipTrak Bucket Elevator Technology

Vertical Transport for Pet Food Applications

UniTrak's TipTrak bucket elevators provide efficient vertical transport for pet food production facilities. This technology handles powders, prills, and pellets with minimal product damage. The system moves materials vertically while maintaining product integrity and preventing segregation.

TipTrak elevators feature enclosed design for contamination prevention in ingredient processing. The sealed construction keeps products protected while controlling raw ingredient dust emissions in your facility.

Gentle Handling Capabilities

Product breakage increases costs and reduces quality. TipTrak bucket elevators from UniTrak use a controlled, metered infeed and gentle discharge to reduce impact and prevent damage.

The system has no transfer points and no moving parts that touch the product. It reduces dust and preserves shape. Products arrive in the same condition they entered the conveyor.

Customization for Specific Requirements

Every pet food production facility has unique needs. UniTrak builds custom solutions tailored to your specific requirements. Capacity, height, product characteristics, and facility layout all influence system design.

Custom equipment ensures optimal performance for your application. You get a system designed for your products, not a generic solution adapted to fit.

FDA and FSMA Compliance for Pet Food Manufacturing

Conveyor systems start with proper design. Minimal crevices, smooth surfaces, and appropriate drainage prevent bacterial growth and simplify cleaning. Food-grade materials meet regulatory requirements and withstand harsh cleaning chemicals. Stainless steel conveyor construction and approved polymers ensure compliance with FDA pet food guidelines.

Material Selection for Food-Grade Applications

Material selection affects both compliance and longevity. Stainless steel resists corrosion and maintains clean conditions. Food-grade polymers provide chemical resistance and meet regulatory standards.

The right materials reduce maintenance costs and extend equipment life. Your investment delivers reliable performance for years.

Cleaning and Maintenance Protocols

Regular cleaning prevents contamination and maintains food safety compliance. UniTrak systems support efficient cleaning protocols that minimize downtime. Accessible design allows thorough cleaning without extensive disassembly.

A proper maintenance schedule will keep your system up and running. Preventive maintenance reduces downtime and extends equipment life.
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UniTrak's KleanTrak Sanitary Belt Conveyor

Horizontal and Incline Transport for Sanitary Applications

UniTrak's KleanTrak sanitary belt conveyors are engineered specifically for food processing environments where washdown capability and hygienic design are non-negotiable. These cleated belt conveyors handle pet food products gently across horizontal runs and inclines, making them a flexible solution for connecting production stages within a facility. The open frame construction provides fast access for cleaning while keeping product moving safely through your line.

KleanTrak conveyors are built for the demands of multi-product pet food facilities where sanitation between runs is critical. The design minimizes the risk of pathogen or allergen transfer, supporting the strict hygiene protocols required in modern pet food production.

Sanitary Design Built for Washdown Environments

Contamination risk does not end when the product leaves the conveyor. KleanTrak addresses this with a design that makes cleaning fast and thorough. The open 304 stainless steel frame features minimal horizontal surfaces where product or moisture could accumulate. Tool-free disassembly allows operators to clean and inspect the system without taking equipment offline for extended periods.

The washdown duty motor, corrosion-resistant bearings, and patented tensionless drive system are built to withstand repeated cleaning cycles without compromising performance or creating maintenance issues down the line.

FDA-Compliant Belt and Customization Options

The KleanTrak uses a food-grade polyurethane belt that meets both FDA and EU regulatory standards. Available in blue, white, or natural, with options for cleated designs, corrugated sidewalls, and endless or laced belt configurations, the system can be matched to your specific product and conveying angle requirements.

Every pet food production facility operates differently. KleanTrak can be configured with portable bases, infeed and discharge chutes, CIP systems, drain pans, and tilting mechanisms. Custom engineering ensures the conveyor fits your layout and integrates with your existing production line.
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Understanding Pet Food Conveyor System Requirements

Food Safety and Regulatory Compliance Standards

Pet food production facilities must comply with FDA guidelines. Their guidelines require food grade design principles, documentation, and validation procedures for all pet food processing equipment.

Your conveyor system needs to meet these standards while handling products safely. Compliance protects your brand reputation and ensures consumer safety.

Material Handling Challenges in Pet Food Production

Manufacturers face obstacles when transporting fragile products. Kibble requires gentle handling to prevent breakage. Powdered supplements need enclosed systems to control dust and contamination with other product lines. Treats and specialty products require careful transport to prevent breakage.

Cross-contamination prevention is essential when producing multiple product lines. Your conveyor system must prevent allergen transfer between batches and maintain product purity throughout the production process.

Key Performance Criteria for Pet Food Conveyors

Effective conveyor systems help minimize product degradation during transport. Enclosed conveyor systems protect products from environmental contamination while controlling dust in your facility.

Wash down capabilities are required in pet food production. Equipment must withstand regular cleaning protocols without hindering performance or creating maintenance issues.

UniTrak's Custom Pet Food Conveying Solutions

50+ Years of Bulk Material Handling Expertise

UniTrak brings over 50 years of experience to every project. This expertise helps pet food manufacturers across the United States solve complex material handling challenges. Deep knowledge of powders, prills, and pellets ensures optimal system design.

Experience matters when handling diverse pet food products. UniTrak understands the nuances of different materials and designs systems accordingly.UniTrak's TipTrak bucket elevator and KleanTrak sanitary belt conveyor are both engineered for gentle product handling, but they are built to solve different challenges.

Built-to-Order Systems for Specific Applications

Generic solutions rarely deliver optimal performance. UniTrak builds custom systems engineered for your specific pet food processing line. Product characteristics, facility constraints, and production requirements all shape system design.

Custom engineering ensures your system handles your products effectively. You get equipment designed to solve your specific challenges.

Comprehensive Support Throughout Product Lifecycle

UniTrak provides responsive customer support from initial design through installation and ongoing maintenance. Technical expertise helps you maximize system performance and minimize downtime.

Parts availability and on-site service support keep your system running reliably. When you need assistance, UniTrak delivers prompt, knowledgeable help.

Get Your Custom Pet Food Conveyor Solution

Contact UniTrak today for a custom pet food conveyor solution tailored to your specific production requirements. With over 50 years of bulk material handling expertise in the pet food industry, our team understands the manufacturing process and we will design a system that maximizes efficiency, ensures food safety compliance, and delivers reliable performance throughout its lifecycle.

Our engineers work with pet food manufacturers across the United States to solve complex material handling challenges. Whether you need vertical transport for kibble, gentle handling for specialty treats, or enclosed systems for powdered supplements, UniTrak delivers solutions that work.

Talk to a Conveying Specialist Today

Reach out to discuss your project requirements and learn how UniTrak's elevators and custom bulk material conveying solutions improve your production operations.

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Frequently Asked Questions

What types of pet food products do UniTrak conveyor systems handle?

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UniTrak systems handle powders, prills, pellets, and kibble used in pet food production. Our bucket elevator and sanitary belt conveyor technologies work well with diverse materials while maintaining product integrity. Custom engineering ensures optimal performance for your specific products.

How do UniTrak systems meet FDA pet food guidelines?

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UniTrak incorporates clean design principles including minimal crevices, smooth surfaces, and food-grade materials. Stainless steel construction and approved polymers meet FDA requirements. Systems support efficient cleaning protocols to maintain compliance and reduce contamination risk.

What makes TipTrak bucket elevators suitable for pet food applications?

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TipTrak elevators provide gentle handling that minimizes product breakage and preserves quality. Enclosed design prevents contamination and controls dust. Vertical transport saves floor space while moving materials efficiently between production stages.

How long does it take to implement a custom UniTrak conveyor system?

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Implementation timelines vary based on system complexity and customization requirements. UniTrak works with you to establish realistic schedules from design through commissioning. Proper planning ensures smooth installation with minimal production disruption.

What kind of support does UniTrak provide after installation?

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UniTrak offers comprehensive onsite support and commissioning service throughout the equipment lifecycle. This includes operator training, preventive maintenance guidance, parts availability, and technical assistance. Responsive customer service helps you maintain optimal system performance.

Can UniTrak systems integrate with existing pet food production equipment?

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Yes, UniTrak designs custom solutions that integrate with your existing mixers, extruders, dryers, and packaging lines. Control system compatibility ensures smooth product flow throughout your facility. Custom engineering addresses your specific integration requirements.

How do I determine the right capacity for my conveyor system?

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Capacity selection depends on your production throughput requirements and product characteristics. UniTrak engineers work with you to calculate appropriate capacity based on your needs. Proper sizing prevents bottlenecks while avoiding unnecessary costs from oversized equipment.

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UNITRAK CORPORATION LIMITED

Canada

299 Ward Street Port Hope, ON
L1A 4A4 Canada

1-905-885-8168

UNITRAK POWDERFLIGHT LIMITED

united kingdom

Dinting Lane Ind. Est. Glossop
Derbyshire SK13 7NU UK

+44 (0) 1457 865038

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